Company: Lexmark

Packaging Application: Receiving materials and assembly line production for laser printers at Lexmark International

Packaging Challenge: Parts were being shipped in corrugated packaging. The packaging created dust on the parts and it didn’t protect the parts as well as they had liked, which caused assembly problems. The company invested extra time and money to dispose of the expendable packaging and employees had the non-value-added work of physically opening the boxes, creating a potential for lacerations.

Packaging Solution: ORBIS worked with Lexmark to implement a plastic reusable bulk container program. Approximately 5,000 containers are in use handling about 60 different parts from plastic and metal structural components to electronics hardware. ORBIS containers are delivered directly to the assembly line on a roller conveyer. The operator works from the container, removing the parts as needed for assembly operations. This creates a safer, cleaner working environment.

Product: 45" x 48" x 34" and 45" x 48" x 42" bulk containers

Results: Switching from corrugated cardboard boxes to high-density polyethylene reusable containers has resulted in less part damage and a cleaner environment. In addition, the containers have helped reduce operating costs and provided a return on investment of six to nine months. The containers also allowed Lexmark to maintain  their strong  commitment to environmentally responsible manufacturing operations.